WALTER system keeps twinshaft mixer clean and the discharge chute free from blockages.
chipping out mixer & chute per year
of downtime eliminated per year
"Everyone at ConSpare was very accommodating of our requirements, and Julian’s workmanship is top-notch; everything was completed safely and in great time."
for full mixer refurbishment
everything performing well
Plant manager replaces OEM scrapers with STARCLEAN® belt cleaners, cutting carryback, reducing maintenance and offering superb service life
in maintenance requirements
of carryback saved in a year
within first 12 months of operation
S. Morris experienced cement leaks and blockages at the inlet to the mixer. After switching to BFM® fitting, leaks and blockages have been eliminated.
eliminates cement leakage
saved cleaning cement dust per year
The batcher commented: “The mixer is a hundred times cleaner now, it’s the best thing we’ve ever had installed on site.”
reduction in staff entry to mixer (p/a)
solved with one WALTER system
vs 6-8 weeks for the OEM
saved in downtime alone
CEMEX Widnes readymix plant installed ConeFlex chute liner 10 years ago and it's still operational and performing well.
CLEANING THE MIXER DISCHARGE CHUTE
STILL OPERATIONAL AND PERFORMING WELL
Within the first 6 months of operation alone, STARCLEAN® has reduced cleaning time dramatically and eliminated product waste. Subsequently reducing manual handling risks, has greatly improved staff welfare.
saved cleaning since installation
of waste eliminated
Often, the task of cleaning the mixer remains manual and relies on the efforts of site operatives. Since installing Walter, staff haven’t had to enter the mixer for cleaning and welfare has improved.
per day of manual cleaning in the mixer
per month by eliminating the deep clean
A leading national producer has had the ConeFlex liners in operation for 15 months, during which time the site has produced over 100,000m3 of highly abrasive concrete.
and blockages eliminated
compared to steel liners so far
Twinshaft mixer used on HS2 project switched from traditional cast steel mixing blades to Hawiflex® to reduce mixer cleaning time.
reduction in time spent cleaning mixer from the outside
reduction in time spent cleaning mixer from within
Teka TPZ replaces rotating pan mixer, saving 68,000kWh of power per year.
Annual-Saving
Annual CO2 Saving
Return-on-investment